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Replacement Hardware Kit for Searsbox Cargo Box
Thule

Replacement Hardware Kit for Searsbox Cargo Box

Part Number: TH05603
In Stock
$83.04
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Replaces the mounting hardware for your Searsbox cargo box (SP-20SV). 1-800-940-8924 to order Thule accessories and parts part number TH05603 or order online at etrailer.com. Free expert support on all Thule products. Great prices and Fastest Shipping for Replacement Hardware Kit for Searsbox Cargo Box. Accessories and Parts reviews from real customers.
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Thule Accessories and Parts - TH05603

  • Roof Box
  • Mounting Hardware
  • Thule

Replaces the mounting hardware for your Searsbox cargo box (SP-20SV).


Features:

  • Replacement hardware for your Searsbox cargo box (SP-20SV)
  • Includes hardware to mount all 4 corners of your cargo box to your roof rack crossbars


05603 Thule Replacement Hardware Kit for Sears Cargo Carrier




California residents: click here


Video of Replacement Hardware Kit for Searsbox Cargo Box

Videos are provided as a guide only. Refer to manufacturer installation instructions and specs for complete information.




Video Transcript for Comprehensive Review: Replacement Hardware Kit for Searsbox Cargo Box

Ellen: Hey everybody. Ellen here at eTrailer.com. Today we're going to be taking a look at the replacement hardware kit for the Searsbox cargo box. This is a replacement hardware kit from Thule, and it's going to come with everything you see laid out on the table here.We'll get four of our larger plates. Four of our smaller plates. Four U-bolts with the threaded ends.

And then eight wingnuts. And also, a sheet of vinyl stickers.The vinyl stickers help to plug up any holes for unused mounting holes. So any kind of hole that you have in your cargo box that isn't being used, this can help to seal that up and prevent any leaks from happening. We'll get 15 of those little stickers. I'm going to set these off to the side, because my fan tends to blow them away.

But they do come with your kit.The more important part, though, will be our brackets. So everybody wants to know how big these are. Will they fit my cargo box And like I said, this does fit the Sears Box cargo box. But it does work for a lot of different cargo boxes out there. Especially if it has that style that has the U-bolts and clamps to get it attached.So this bigger plate here measures about 5 1/2" long by about 2 1/2" wide.

The mounting holes, center to center, for the two furthest ones are about four inches apart. Again, that's center to center. And then, the two . each one is separated by about two inches center to center.It is about 1/8" thick. Maybe even less than 1/8".

So it's a pretty thin material, but it is pretty durable. So this might flex around your bar, depending on how tight you get it. That can be a good thing, because then it'll help to kind of grip around and prevent any sliding, but, of course, you don't want to over-tighten, and then end up crushing this, or totally warping it.Our smaller bracket. Let's look at that one. From end to end, it kind of has these rounded edges. It's about five inches long. And about an inch wide. We'll have several mounting holes on this one. The two widest holes are four inches apart again, center to center. The two that are a little bit set in from that, center to center, those are three inches apart. And then from those narrowest holes to that center hole, is about 1 1/2" to our furthest out option is about two inches.So, two inches in between these two holes. 1 1/2" in between these two. And then it'll be the same going in the other direction. Now, those measurements are going to be the same for all of our brackets.Let's look at our U-bolt. So, from outside edge to outside edge, that U-bolt is about four inches wide. The threads are a little bit thicker. They go just past four inches. But I think four inches is going to be . excuse me. 4 1/4 inches. So, the center of the bolt to the center of the other one is a little bit wider than that at the ends, so they do kind of flare out. But at the top it's about four inches.There is a slight curve to that, so it'll work well for aero bars, elliptical bars, round bars. Pretty much most style roof racks. The tallest portion of that is just over two inches from the bottom of the threads to the very top of it. The inside area is about two inches. The threaded portion is a little over an inch. Maybe 1 1/8" long. So I hope that helps you in determining if this is going to fit for your box.Those handle nuts, overall, are about 1 1/2" long. The widest point, that little wing portion, is about 1 3/8". The nut, or the threaded portion inside, does sit back a little bit. Say that starts about where that bump is in the bolt, and that's about 3/8" deep. So I have a little bit of room.And then, it goes down about 7/8". So I just wanted to kind of go over those measurements with you to help figure out if this is going to fit your particular cargo box. This is going to be a very universal kit. A lot of boxes will have that four-inch-wide mounting holes.If yours doesn't but you still need this kit, you still need that clamp style, you can always drill out those holes. Just be careful whenever you do that. Always measure twice, cut once. And plug up any holes that you might have created on accide.tnAnd that's going to do it for our look at the replacement hardware kit for the Searsbox cargo box.

Customer Satisfaction Score:

Ratings & Reviews

4.9

203 reviews
Replaces the mounting hardware for your Searsbox cargo box (SP-20SV).

by:

This kit was exactly what I needed to fit an older Yakima Rocketbox that was designed for 4inch on center u-bolts. The quality of the parts is great. Will be mounting the box for a trip for the first time next week.



by:

This is the only place that I was able to find replacement hardware for the apparently very old Sears Sport 20-SV cargo box that I purchased recently. I used it recently on a trip and it worked great. It was a lot to pay for such basic hardware, but considering I only paid $30 for the cargo box, I still felt like it was worth it to make sure I had the proper hardware instead of the inferior solution that I had planned.



by:

I couldn't be more pleased with this product, which enabled me to very simply, easily, and inexpensively mount my wonderful 1991 Yakima Rocket box to my 2017 Acura MDX. With your product and by drilling 8 holes, the Rocket Box is securely mounted directly to the MDX. The challenge that your product solved is that the MDX comes with roof rails and crossbars, but the crossbars are fixed mount (don't slide), the existing holes in the box don't match the crossbar spacing, and the Acura crossbars are too wide for the Yakima U bolts. Various dealers tried to sell me expensive sliding tracks to mount to the box, mounts for the round Yakima crossbars to go on top of the Acura crossbars, a makeshift assortment of bolts/nuts/plates, and one even recommended I scrap my perfectly good 1991 Rocket Box and buy a new one. Your product simply and elegantly solved ALL of the problems in the time it took for ordering (great web site), quick delivery, and the 30 minutes it took me to measure and drill 8 holes. The quality of the product is fantastic and I can't thank you enough! Warmest regards and keep up the great work!

Kip L. profile picture

Kip L.

10/8/2018

Still great! Works well and no corrosion/deterioration.



by:

Good product- complete kit but I would suggest you also provide a set of locking nuts in addition to the hand twist pins. They are bulky and can get in the way of the cargo.



by:

Thanks for keeping hardware for old products in stock. I saved alot because we didnt have to buy a new cargo box.

Maineah profile picture

Maineah

6/2/2025

Very well, went through 4 vehicles Jeeps and now a Subaru since I bought my x cargo bix from sears. Lost the origional hardware when I moved but this kit brought it back to life.



by:

A little pricey, but a great product. Better than the original hardware IMO. Worked for an old Yakima Spacebooster cargo box I got for cheap.



by:

Best customer service I've ever had buying from an online retailer!
Without a doubt I will recommend etrailer.com to my friends & family and shop here again when I need something!



by:

They fit perfect. I was having a hard time finding pieces for the cargo box. Thanks so much



by:

Product arrived on time, well packaged, as described.



by:

Perfect fit for my sportrack vista xl cargo box.



by:

Just what I needed



by:

Great item, I installed it with no issues. In very pleased with the product.
Thank you!



by:

great help with my order , thanks



by:

Parts are exactly what I ordered, and they were delivered promptly. Excellent experience.



by:

It’s great to be able to order replacement mounting parts for a Cargo top carrier from etrailer.com
I bought a used car top carrier for a fraction of a new one and now it’s complete with mounting hardware.
Thanks etrailer.com

Jeffrey profile picture

Jeffrey

6/10/2020

Excellent hardware kit. Just what was needed



by:

Was so happy to find etrailer.com! We were given a karrite carrier, with no key and no hardware to attach it to the rack, but @ etrailer we got exactly what we needed. And it came in good time to prepare for our vacation! I highly recommend this company! Thank You etrailer!

Virginia profile picture

Virginia

6/21/2021

Things are still working good, a year later, everything is functioning as at should.



by:

Product as advertised. Shipped quickly and securely.



by:

Just what I needed for my old Sears top per



by:

I am impressed with the product and the staff. It arrived when I needed it and received multiple follow up from the company. Definitely highly recommended.



by:

I was looking for a way to resurrect my first generation Yakima Rocket Box, re-inherited from my son. The first issue was in mounting it to the Air Stream crossbars on the Grand Cherokee. Google lead me to etrailer.com, where I found several options with the most reasonable being the Searsbox (Thule) hardware and an extensive and useful discussion of the options.

My order was processed promptly but delivery was delayed by the Post Office backlog, which also kept delivery information from being provided through USPS tracking. I inquired to etrailer and received very friendly and prompt response. I also received a follow-up email on the delivery date.

Excellent customer service! Excellent source for parts and information.



by:

First, I was amazed that I could find the necessary hardware to attach our Sears xcargo box to our car. Second, I was equally shocked that my order arrived so quickly. Awesome service.

Michael profile picture

Michael

2/9/2019

We used this cargo box for a 3000 mile road trip. Everything worked as it was designed. It is the perfect match for our Subaru Outback.



by:

I could not use the "U-bar" connectors on my Thule/roof rack because they were not long enough to reach all the way from under the roof rack and into the Thule. I had to improvise with some longer bolts at home. The flat metal pieces are semi-thin and will likely bend if you try to tighten the connection too much, but I expected that since I was getting a good price. The parts that I am using one year after purchase are holding up well.



by:

These would have worked fine if the Ubolt was 2 to 2 1/2" longer. I have the old Thule cross brace and the brackets of the brace require longer Ubolt threads height. I saved the package for my kids to use with their brackets. Had to use eye-bolt turnbuckle (because it was adjustable to fit the metal plates hole in the package) & 2 1/2" X1/4" carriage bolts. Install with the plates, turned out fine. I should have ordered the quick release package with the longer bolts. Lesson learn. Materials not wasted. Thank you



by:

First, the price for the item is in my opinion very high for what it is. Second, no assembly instructions are supplied. third, when I called yesterday I encountered someone at etrailer that no idea of what went where and told me that the parts should be assembled opposite from how they should be done. I went to [online} and searched for the info and found what I needed. You need to include assembly instructions, and for the price I paid, there certainly was enough money to do this!

Jenny N. profile picture

Jenny N.

1/31/2022

I did research to see if instructions were available however Thule does not provide them for the replacement hardware kit.



by:

exactly as described


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203
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See what our Experts say about this Thule Accessories and Parts

  • Replacement U-Bolt Mounting Hardware Kit for Sears X-Cargo Box
    We have previously confirmed with Thule (the manufacturer of this cargo box) that the correct replacement mounting hardware for your Sears X-Cargo 28-7271 is the Replacement Hardware Kit # SR05587 which does include the U-bolts required for this cargo box, which will fit the Rhino-Rack crossbars you have.
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    Image 1 for
  • Replacement Sears X-Cargo Box Hardware
    We do in fact have the replacement hardware for your Sears X-Cargo carrier. You will need the Replacement Hardware Kit for Searsbox Cargo Box # TH05603 which includes everything you need to get your Sears X-Cargo back on the road. No drilling would be required.
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  • Replacement Hardware and Lock Replacement for a Sears X Cargo Sport 20 Cargo Carrier
    To replace the mounting hardware on your Sears X-Cargo Sport 20 cargo carrier you can use the Replacement Hardware Kit # TH05603 to re-mount your cargo carrier on most factory and aftermarket roof rack crossbars. To replace the lock, you'll want to use the Replacement Lock Core # SR03807. Make sure your lock core looks like this one to know if it will work. These parts will get your Sears X-Cargo Sport 20 back up and running as good as new.
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  • U-Bolt Kit Recommendation for a Sears X-Cargo Model 28
    For your Sears box the rep you spoke with at Thule is correct. You would need the part # TH05603.
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  • Replacement Lock/Latch Assembly for Sears X-Cargo Roof Box
    Hey Daniel, we have found that the Sears X-Cargo lock assemblies can be replaced with the Sportrack lock assembly part # SR03807. Does this look like what you have on your box currently?
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  • Replacement Mounting Hardware for a Sears X-Cargo Roof Box
    Thanks for reaching out, David! The hardware you need to mount the Sears X-Cargo roof box on your 2019 Kia Sorento is the Hardware Kit # TH05603. I'm not sure what the crossbar spread range is for the X-Cargo box so you might need to drill new holes in it for the mounting hardware to fit properly.
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  • Replacement Attachment U-Bolt for Sears X-Cargo Box
    Hey Brian, it sounds like you are looking for just the u-bolt part # TH02943 which is the U-bolt of the part # TH05603 that you asked about.
    view full answer...
  • Replacement Hardware and 2982 Key for Sears Sport 20-SV Roof Cargo Box
    Thank you so much for the info and pictures! The correct replacement key for your lock for is part # THKEYN2982 and the correct replacement mounting hardware is part # TH05603. The mounting hardware does look a little different than the original mounting hardware that came with the box but this is the only kit available that matches up with the mounting holes and doesn't require you to modify your cargo box. I actually just spoke with someone else about this same mounting hardware kit...
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    Image 1 for Image 2 for
  • Replacement Mounting Hardware and Key Availability for Karrite 1100 Roof Box
    The Replacement Hardware Kit for Searsbox Cargo Box # TH05603 should work for your Karrite 1100 roof box but I am attaching some dimensional photos of the hardware so you can double check on your end. If these don't match up then you may need to drill holes in your box to use this hardware. You should be able to use a Thule key for your lock core but that can vary depending on the number that shows on the face of the lock core. If you can get me that number I can see if we have a replacement...
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    Image 1 for Image 2 for Image 3 for Image 4 for Image 5 for
  • What Replacement Support Plate do I Need for My Sears X-Cargo Sport 20, or Hardware Kit?
    Hello Kassi, Thank you for the pictures, they are always so helpful! I am sure the the misplaced plates will magically appear as soon as you order new ones, that is usually how it works in my house anyway. Yes, the Replacement Plate Box Support for Adventurer Cargo Box # TH10378 is the correct support plate for your Sears X-Cargo Sport. You are also correct about the full kit. The Replacement Hardware Kit for Searsbox Cargo Box # TH05603 would only be a few more dollars than ordering...
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  • How To Mount the Karrite Road Rider Cargo Box On a Vehicle with Roof Rack
    The Karrite Road Rider Cargo Box uses a rather unique set of mounting straps to secure the cargo box to the roof of a vehicle. These are no longer available due to the age of the box nor would they allow you to attach it to the roof rack on your Toyota Rav4. In order to do this however you can use the Replacement Hardware Kit part # TH05603 which will work just fine with the Karrite Road Rider Cargo Box. In order to install this hardware kit you will need to center the cargo box on your...
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  • Replacement U-Bolt Kit for Thule Evolution Cargo Box to Fit on 3-3/4" Crossbars
    Hey Blair. I do have a replacement u-bolt kit that will work with the Thule Evolution that fits 3-1/2" crossbars. It is the Replacement Hardware Kit for Searsbox Cargo Box item # TH05603. These u-bolts measure 3-3/4" wide by 2" tall. If you have to move the mounting locations, you can drill new holes and then use gasket sealant item # LT37467 to seal the other holes. If you have any additional questions feel free to throw them into the comment box below.
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  • Replacement Mounting Kit for Karrite Voyager Cargo Box
    The Karrite Voyager was related to the Thule Sidekick cargo box TH682. The replacement mounting hardware is # TH05603.
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  • Does Replacement Hardware for Sears Sport 20 Cargo Box Fit 2019 Honda Odyssey Bars
    The U-bolts of the Replacement Hardware Kit for Searsbox Cargo Box # TH05603 that you referenced are wide enough to fit the factory crossbars of your 2019 Honda Odyssey. We don't have any key replacements that are 2420 though so I wonder if maybe you possibly misread the number on the lock core?
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  • Replacement U-Bolt for Thule Evolution 1200 674
    We may have something you can use. Though we do not carry spare parts for the Thule Evolution specifically, you might be able to use the Thule Replacement U-Bolt for the Sidekick Cargo Box, part # TH02943. It's about 4 inches wide and 1-5/8 to 2-1/2 inches deep. You might need to drill new holes into the cargo box to fit the new bolt. This U-Bolt is part of the Thule Replacement Hardware Kit for Sears Boxes, part # TH05603. This kit was designed to provide spare mounting parts for the...
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    Image 1 for
  • Replacement Mounting Hardware Kit for a Karrite Voyager XL
    If you are asking what mounting hardware replacement kit will work for an old Karrite XL Voyager, then you should be able to use the Replacement Hardware Kit for Searsbox Cargo Box, part # TH05603. Many of these older cargo boxes no longer have dedicated replacement hardware, but many of our customers have had great success with using this mounting kit with their Karrite boxes. If this wasn't what you were asking, please let me know and I will help you further.
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  • Replacement Mounting Hardware for Sears Sport 20-SV
    Hi John; this comes up pretty often and, despite the age of the cargo carrier, mounting hardware is still available. The correct mounting hardware for your Sears Sport 20-SV is the Replacement Hardware Kit for Searsbox Cargo Box # TH05603
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  • Solution for Replacement Hinge for Karrite Scorpio Roof Box
    Hi Pablo; I'm sorry to say there are no equivalent roof boxes that have that same hinge. Since it is older and discontinued replacement parts are no longer around. The best thing I can offer is a hinge like the # TH14936 or # SR03810. However, it would be up to you to make it work with your existing roof box. I attached a link below to all of our roof box hinges for your reference. Feel free to see if another option looks like it would be a better fit.
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  • Do the Inno Memory Mount Clamps fit an Older Inno LowDown Cruiser
    Hey Andrew, unfortunately the Memory Mount Clamps for Inno Rooftop Cargo Boxes # INBRP9 are not going to work with your older Inno LowDown Cruiser. Your only option to retro fit it is to drill holes in your cargo box and use the U-bolt kit # TH05603. You'd also need sealant # LT37467 to seal your old holes.
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  • Looking for Replacement Key for Karrite Explorer 2862
    Hey Scott, the correct replacement key for your Karrite Explorer is the # THKEYN2862 and then for the hardware the only kit we have for that would be the part # TH05603. I know that's more than you need but due to the age of the box we don't have just that single bracket available.
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  • Replacement Mounting Hardware Kit for a Searsbox Cargo Box
    Hey Kim you're in luck! The Replacement Hardware Kit for Searsbox Cargo Box item # TH05603 includes everything you need to get your Sears X-Cargo Box mounted to the roof of your 2019 Toyota RAV4. Please note the locations of where the mounting bracket's install in the pre-existing holes. I am not sure if you can adjust your universal crossbars, forward and backwards, so you may need to drill new holes in your cargo box.
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  • Replacement Mounting Hardware Kit for a Sears X-Cargo Roof Box
    Hey Rich, thanks for reaching out! Thule (who helped make the Sears boxes) told us that the Replacement Hardware Kit # SR05587 is what fits the X-Cargo boxes, but we've had some customers successfully use the Kit # TH05603 as well. If your cargo box is needing some TLC then the first kit is what you'll want to get, but if you just need the mounting hardware then you'll want to stick with the second kit. This mounting hardware will fit your box, and will also fit the crossbars on your...
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  • Replacement Lock and Mounting Hardware for Karrite Car Top Carrier
    Hi Mona; I wasn't able to find what model Karrite you have with that model number. However, we have had customers in the past replace their mounting hardware with the # TH05603. You can check the distance between your mounting holes to see if these bolts line up. The U-bolt is 4-3/16" wide center to center. In some cases people have drilled new holes and filled the old ones with # LT37467 when there isn't mounting hardware that fits. If you have the number off of the lock core a Thule...
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  • Hardware Kit for Sears X-Cargo Box that Includes Latches and Hinges as Well
    Hey Elsa, we have a version of the Hardware kit part # TH05603 that does come with the latches and hinges like you are looking for with the part # SR05587. This also comes with new locks and keys as well.
    view full answer...


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